SAE J525 Welded Hydraulic Tubing Carbon Steel

SAE J525 tubing, SAE J525 Hydraulic Tube, SAE J525 Welded Tubing,SAE J525 steel tubing, SAE J525 Equivalent Material, SAE J525 Chemical Composition, SAE J525 Mechanical Properties, SAE J525 Standards.

J525 Hydraulic Tube is welded low-carbon steel tubing that has been annealed for bending and flaring. Pressure lines that require high-quality tubing for bending, flaring, shaping, and brazing. Heavy equipment, agriculture, off-road vehicles, automotive, steering and transmission components, process and utility, and other hydraulic applications are typical applications. Furthermore, after final sizing, our J525 high-pressure tubing undergoes numerous cold-drawn reductions, intermediate anneals, and a dead-soft anneal. The resulting tubing is of good quality and easy to bend and flare.

J525 is utilised in hydraulic applications in the same way that J524 is, with the same chemical and mechanical qualities. The distinction is that J525 is welded from flat stock. J524 Seamless is often the ideal option when flaring is required. However, both are of great quality and have characteristics that are equivalent.

The tubing is made of flat-rolled steel molded into a tubular shape, with the edges connected and fused together by electric-resistance welding.After forming and welding, the tubing must be normalised and subjected to a cold-drawing process that results in a 15% minimum decrease in cross-sectional area, with 8% of that reduction consisting of a reduction in wall thickness. Following cold working, the tubing must be normalised using an atmospherically controlled process to produce a completed product that meets SAE J525.

SAE J525 Hydraulic Tubing Specification

Dimensions	:	ASTM
Specialised Supplier in	:	Large Diameter Size
Seamless Tube	:	4 to 219mm
W. T	:	0.5 to 20mm
Material	:	ST 44 ST 52
Size	:	15″NB TO 150″NB IN
Schedule	:	SCH5, SCH10, SCH40, STD, SCH80, SCH160
Testing Provided	:	H2 SERVICE, NACE TM0177, NACE TM0284, SSC TEST, NACE MR0175, HIC TEST, IBR, etc.
Available Type	:	Seamless / ERW / Welded / Fabricated / LSAW
Form	:	Round, Hydraulic Etc
End	:	Plain End, Beveled End, Treaded
Length	:	Single Random, Double Random & Cut Length.

SAE J525 Hydraulic Tubing Chemical Composition

J525	Carbon	Manganese	Phosphorus	Sulfur
J525	0.06 – 0.18	0.30 – 0.60	0.040 max	0.050 max

J525 Hydraulic Tubing Mechanical Properties

Grade	Tensile strength (Psi)	Yield strength (Psi)	Elongation (%)	Hardness (Max. HRB)
J525	45,000	25,000	35%	65

Benefits of SAE J525 Hydraulic Tubing:

APPEARANCE	CONSISTENCY
Exceptionally Bright and Clean OD and ID.	Quality and chemistry are carefully restricted.
STRENGTH	WORKABILITY
Designed to withstand fluid pressures due to being highly tested and cold worked.	Very good for bending, flaring, forming, and brazing.

J525 Hydraulic Tubing Applications by Industry

•   Hydraulic Components
•   Transmission Components
•   Steering Components
•   Agriculture & Heavy Equipment Couplings and Fittings
•   Off-Highway Vehicles
•   Process and Utility Industry Hydraulic Lines

J525 Welded Hydraulic Tubing Dimensions

Nominal Tubing OD mm	Tolerance OD mm	Tolerance ID mm
Up to 9.50	0.05	0.05
Over 9.50 to 15.88 inclusive	0.06	0.06
Over 15.88 to 50.80 inclusive	0.08	0.08
Over 50.8 to 63.50 inclusive	0.10	0.10
Over 63.50 to 76.20 inclusive	0.13	0.13
Over 76.20 to 100.00 inclusive	0.15	0.15

J525 Welded Hydraulic Tubing Tolerances

Nominal Wall Thickness	Nominal OD Through 22mm mm	Nominal OD 22-48mm mm	Nominal OD 48-100mm mm
0.89	0.05/0.05	0.05/0.05	0.05/0.05
1.00	0.05/0.05	0.05/0.08	0.05/0.08
1.25	0.05/0.05	0.05/0.08	0.05/0.08
1.50	0.05/0.05	0.05/0.08	0.05/0.08
1.65	0.05/0.05	0.05/0.08	0.05/0.08
2.00	0.05/0.05	0.05/0.08	0.05/0.08
2.11	0.05/0.05	0.05/0.08	0.08/0.08
2.410	0.05/0.05	0.05/0.08	0.08/0.08
2.770	0.05/0.08	0.05/0.10	0.08/0.08
3.000	0.05/0.08	0.05/0.10	0.08/0.08
3.050	0.05/0.08	0.05/0.10	0.08/0.08
3.40	–	0.05/0.10	0.08/0.08
3.75	–	0.05/0.10	0.08/0.08
4.00	–	0.08/0.10	0.08/0.10
4.19	–	0.08/0.10	0.08/0.10
4.57	–	0.10/0.10	0.08/0.13
5.00	–	0.10/0.13	0.10/0.13

J525 Tubing Pressure Rating

Rating (psig)
Pipe Size (inches)	Pipe Schedule	Temperature (oF)
Pipe Size (inches)	Pipe Schedule	100	200	300	400	500	600	650	700	750
1"	40	3048	2629	2362	2171	2019	1924	1867	1824	1810
1"	80	4213	3634	3265	3002	2791	2659	2580	2528	2501
1.5"	40	2257	1947	1750	1608	1496	1425	1383	1354	1340
1"	160	6140	5296	4759	4375	4068	3876	3761	3684	3646
1.5"	80	3182	2744	2466	2267	2108	2009	1949	1909	1889
1.5"	160	4619	3984	3580	3291	3060	2916	2829	2772	2743
2"	80	2747	2369	2129	1957	1820	1734	1682	1648	1631
2"	160	4499	3880	3486	3205	2980	2840	2755	2699	2671
2"	40	1902	1640	1474	1355	1260	1201	1165	1141	1129
3"	40	1806	1558	1400	1287	1196	1140	1106	1084	1072
3"	80	2553	2202	1979	1819	1691	1612	1564	1532	1516
4"	40	1531	1321	1187	1091	1014	967	938	919	909
4"	80	2213	1909	1715	1577	1466	1397	1355	1328	1314
3"	160	3840	3312	2976	2736	2544	2424	2352	2304	2280
4"	160	3601	3106	2791	2566	2386	2273	2206	2161	2138
5"	40	1342	1158	1040	956	889	847	822	805	797
5"	160	3414	2945	2646	2433	2262	2155	2091	2049	2027
6"	40	1219	1052	945	869	808	770	747	732	724
5"	80	1981	1709	1535	1411	1312	1250	1213	1189	1176
6"	80	1913	1650	1483	1363	1267	1208	1172	1148	1136
6"	160	3289	2836	2549	2343	2179	2076	2014	1973	1953
8"	80	1692	1459	1311	1205	1121	1068	1036	1015	1005
8"	160	3175	2738	2460	2262	2103	2004	1944	1905	1885
8"	40	1073	926	832	765	711	678	657	644	637
10"	160	3147	2714	2439	2242	2085	1986	1927	1880	1868
10"	40	974	840	755	694	945	615	596	584	578
10"	80	1609	1388	1247	1147	1066	1016	986	966	956

SAE J525 Tube Weight Chart

Nominal Tubing Wall Thickness (in Inches)
NOMINAL TUBE OD	.028	.035	.049	.065	.083	.095	.109	.120	.134	.148	.156	.188
.125 (1/8")	6650	8450
.188 (3/16")	4250	5450
.250 (1/4")	3100	3950	5750	7800
.312 (5/16")	2450	3100	4500	6150
.375 (3/8")	2000	2550	3650	5000	6550	7600
.500 (1/2")		1850	2700	3650	4800	5550	6450	7200
.625 (5/8")		1500	2100	2850	3750	4350	5050	6500
.750 (3/4")		1200	1750	2350	3050	3550	4150	4600
.875 (7/8")		1050	1500	2000	2600	3000	3500	3900
1.000 (1")		900	1300	1750	2250	2600	3000	3350	3800	4200
1.125 (1-1/8")			1150	1550	2000	2300	2650	2950	3300	3700
1.250 (1-1/4")			1000	1350	1750	2050	2350	2650	2950	3300	3500	4300
1.500 (1-1/2")				1150	1450	1700	1950	2150	2450	2700	2850	3500
1.750 (1-3/4")				950	1250	1450	1650	1850	2050	2300	2400	2950
2.000 (2")				850	1100	1250	1450	1600	1800	2000	2100	2550

Other types of SAE J525 Tubing

J525 Hydraulic Tube	SAE J525 Tube
J525 Welded Hydraulic Tubing	SAE J525 Hydraulic Tubing
J525 Tubing	SAE J525 Steel Tubing
SAE J525 DOM Tubing	SAE J525 Hydraulic Tube
C1010 Hydraulic line tubing	AISI C1010 DOM Tube
C1010 Steel DOM Welded Tube	SAE J525 Steel Welded Hydraulic Tubing
C1010 J525 Hydraulic Tubing	C1010 SAE J525 Welded and Cold-drawn Steel

Countries We Supply and Export SAE J525 Tubing

Namibia, Kazakhstan, Belarus, Kenya, Japan, India, Turkey, Finland, Gambia, Taiwan, Iran, United States, Ireland, Bangladesh, Canada, Mexico, Egypt, Israel, Bulgaria, Germany, South Africa, Australia, Greece, Vietnam, Lebanon, Thailand, Hungary, Bhutan, Poland, Ecuador, Austria, Puerto Rico, Argentina, Kuwait, Spain, South Korea, Venezuela, Algeria, United Arab Emirates, Czech Republic, Sri Lanka, Jordan, Oman, Chile, Chile, Iran, Ghana, Belgium, New Zealand, Romania, Zimbabwe, Italy, Serbia, Switzerland, Slovakia, Croatia, Saudi Arabia, Trinidad & Tobago,Tunisia, Poland, Hong Kong, Nepal, Peru, Ukraine, Nigeria, France, Tibet, Indonesia, Morocco, Iraq, Denmark, Yemen, Malaysia, Portugal, Mexico, Singapore, Bolivia, Pakistan, Russia, Brazil, Bahrain, Norway, Azerbaijan, Angola, Philippines, Gabon, Lithuania, Afghanistan, Macau, Nigeria, Libya, Qatar, Netherlands, Mongolia, United Kingdom, Estonia, Costa Rica, Colombia, Sweden.

Cities We Supply and Export SAE J525 Tubing

Sydney, Mumbai, Doha, Dammam, Ulsan, Vadodara, Manama, Lagos, Kuwait City, Kolkata, Vung Tau, Kuala Lumpur, Pimpri-Chinchwad, Dubai, Hyderabad, Indore, Geoje-si, Bangkok, Haryana, Bogota, Petaling Jaya, Coimbatore, Calgary, Lahore, Visakhapatnam, Jaipur, Gurgaon, Moscow, Mexico City, Istanbul, Edmonton, Milan, Courbevoie, New York, Port-of-Spain, Baroda, Algiers, Houston, Ahmedabad, Muscat, Chandigarh, Melbourne, Los Angeles, London, Busan, Hanoi, Colombo, Secunderabad, Seoul, Al Khobar, Al Jubail, Nashik, Atyrau, Thiruvananthapuram, Rajkot, Tehran, Montreal, Jakarta, Ernakulam, Ahvaz, Karachi, Faridabad, Kanpur, Granada, Cairo, Hong Kong, Sharjah, Chiyoda, Rio de Janeiro, Gimhae-si, Aberdeen, Noida, Jamshedpur, Howrah, Brisbane, Chennai, Bhopal, Riyadh, Singapore, Ludhiana, Thane, Nagpur, Ranchi, Pune, La Victoria, Ho Chi Minh City, Madrid, Surat, New Delhi, Bengaluru, Navi Mumbai, Santiago, Toronto, Dallas, Perth, Caracas, Ankara, Jeddah.